TexRev transforms textile waste into sustainable fashion

The Department of Science and Technology-Philippine Textile Research Institute (DOST-PTRI), in partnership with Bayo Manila Inc. through DOST’s CRADLE Program, has launched the Textile Revitalized (TexRev) Project. This initiative aims to transform post-industrial fabric scraps into sustainable yarns, helping reduce textile waste and promote circularity in the Philippine textile industry.

Textile waste is a growing problem. In 2023, household spending on clothing and footwear in the Philippines reached nearly ₱232 billion, highlighting the sector’s rapid growth and its rising waste issue. Globally, textile production increased from 58 million tons in 2000 to 109 million tons in 2020, with projections to reach 160 million tons by 2030.

The fashion industry is responsible for 2-8% of global carbon emissions and is the second-largest water consumer, according to the UN Environment Programme. As brands face pressure to adopt sustainable practices, TexRev positions the Philippines as a leader in circular fashion.

Bayo Manila, a local clothing brand, produces around 16 tons of textile waste each year. Without recycling, much of this waste ends up in landfills. TexRev tackles this issue by turning discarded fabrics into high-quality yarns, reducing water and energy use compared to traditional fiber production.

“Through our commitment to the UN Global Compact and collaborations with PTRI, we are proving that a Filipino fashion brand can be a leader in circular fashion, making an impact both locally and globally,” said Anna Losanta Marie A. Lagon, co-chief executive officer of Bayo Manila, Inc., during the 2025 National Textile Convention (TELACon).

The TexRev process starts by collecting and sorting textile waste by color and material. The fabrics are then cut, shredded into fibers, and tested for quality. After impurities are removed, the fibers are spun into yarns and blended with virgin materials for added strength. These yarns are woven into fabrics and treated with finishing processes like dyeing, water repellency, and antimicrobial coating for sustainable fashion and home textiles.

TexRev currently targets garment manufacturers, offering them a responsible alternative to conventional textiles. By reusing textile waste, TexRev helps companies reduce their environmental impact while maintaining product quality.

This project aims to drive systemic change in the industry beyond just waste reduction. During the launch, industry leaders discussed sustainability’s role in reshaping the creative sector. Panelists included DOST-PTRI director Dr. Julius L. Leaño, Jr., Baguio Creative Council co-chair Marie Venus Q. Tan, Fairs & More Inc. general manager Dawn F. Cabigon, and APTCS Group founder Alvin Tejada. The discussion focused on how to integrate eco-friendly practices into the textile, creative, and fashion industries.

“The creative industry has become a powerful catalyst for integrating innovations that promote sustainable production and the responsible use of natural materials in ways that resonate with consumers. As highly visual and experiential people, Filipinos connect with what resonates, making the creative sector essential in advancing the sustainability agenda by transforming eco-conscious ideas into tangible, relatable experiences that inspire real change,” said Leaño, Jr.

As fast fashion reckons with growing calls for accountability, this project showcases how innovation can propel the industry toward circularity.

Leaño Jr. adds that “TexRev is more than just a recycling initiative, it’s a movement toward a circular economy, demonstrating that waste can be transformed into new opportunities.”

Visit https://www.ptri.dost.gov.ph and https://www.facebook.com/ptri.dost. (MARY SY)

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